April 26, 2024

The Benefits of Using PCD Cutting Inserts in Non Ferrous Metal Machining

PCD cutting inserts are used in non-ferrous metal machining for a variety of reasons. They are incredibly accurate, have a long tool life, and offer a very cost-effective solution when compared to traditional cutting tools. Let’s take a look at some of the benefits of using PCD cutting inserts in non-ferrous metal machining.

One of the main benefits of using PCD cutting inserts is their accuracy. The cutting edge is incredibly sharp, allowing for extremely precise cuts. This is especially beneficial in applications where tight tolerances need to be met. Additionally, PCD inserts can be used to cut complex shapes and contours with ease.

PCD Cemented Carbide Inserts cutting inserts also have a much longer tool life when compared to traditional cutting tools. This is due to the fact that PCD inserts are made from polycrystalline diamond, which is an incredibly strong and durable material. This makes them ideal for high speed and high volume operations where traditional cutting tools would quickly wear out.

Finally, PCD cutting inserts are much more cost-effective than traditional cutting tools. This is because they do not need to be sharpened or replaced as often, which leads to a lower overall cost of ownership. Additionally, the accuracy of PCD cutting inserts means that fewer mistakes are made, which can save time and money in the long run.

In conclusion, PCD cutting inserts offer many benefits for non-ferrous metal machining. They are CCMT Insert incredibly accurate, have a long tool life, and are cost-effective. These benefits make PCD cutting inserts an ideal choice for any application that requires precision and performance.


The Cemented Carbide Blog: konrad carbide insert

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April 20, 2024

Using Carbide Wood Lathe Tools – Wood Turning Basics

To begin with, if your were searching for wood turning tools with carbide tips you might have a hard time finding them because these special tools are made with carbide inserts. Usually a piece of 1/2″ steel, round or square, notched out in the end to accept a small square, round or triangular carbide cutter that is screwed onto the steel shaft and the far side of the shaft has a long wood handle!

OK…. now, I’ll tell my short story.

In another time, when money was falling out of my pockets I probably would not have thought about building things for my own use. I wouldn’t have thought about being self sufficient, and I certainly would not have thought about trying to save a few bucks by making my own tools!

Turns out that being sick for the last 15 years or so has left me penniless, we have a house, we have food and we have each other. I told someone the other day, I have lived life with an abundance of money and have experienced complete destitute, no money, no food, sick and no doctors willing to help you get better.

Although I’ve always been goal oriented and always wanted to make more money so we might have a nice retirement and pay for the needs of our children, I had almost gotten there….. if fact I was there. Turned out I was lied to, had a partner who stole from me and in times where no man left behind means integrity to those we serve with, this guy (my partner) did everything he could to make all the liability to land on me.

Enough said about that. I’m sure we all have our sad stories…. not even sure why I wrote that stuff ….must be old age

Just let it be said that although money should not be the focus of your life, having money gotten thru smart hard work can provide a lifestyle that few know. That’s how I lived my life, I found that those who I thought were friends really were not friends, After I lost about 3 million dollars and was left destitute with 3 young kids and a wife I ran into a guy by the name of Dan O’neil. Just met the guy, we knew nothing about each other but he donated his time to help me put together a house from a pile of ruins ….I will forever be indebted to him! I was able to start over.

I’m not sure why I shared that, maybe you’re down on your luck ….have no money and want to start playing around turning projects on a lathe and just don’t have the cash to buy expensive tools….. well, hang tight because I want to show you how you might be able to make your own carbide woodturning tools.

So….I really wanted to say its better to have money than not have money.

But when you find yourself in a position to move forward in your life or project, you need to grab the bull by the horns, learn some new things, experiment and give it a shot.

In this case we are looking at chisels and gouges for turning wood on a wood lathe.

How Do I Get Good Woodturning
Chisels and Gouges Without It
Costing Me A Small Fortune!

You can go out and buy a cheap set of lathe knives, but you’ll get what you pay for…..garbage. Cheap woodturning tools are good for one thing that I can say from experience. You can learn how to properly sharpen a woodturning gouge or chisel and not fear that you are going to ruin your 100 dollar wood-lathe gouge!

However these cheap chisel and gouge sets can serve a purpose, you can learn how to sharpen these tools by using other specialized sharpening jibs, some free, some $150 or so. You can wreck the whole set by free handing the sharpening, grinding the chisel down to the wood handle

Woodturning is one of those hobbies that might look like it would be pretty easy and cheap to get into and get started. Like I said you can get cheap chisels, but they won’t perform well or last long. The steel is cheap, soft and won’t hold an edge. Or you could spend over 100 bucks a gouge to discover the difference. This approach has one problem, if its one of your first gouges you will probably ruin it at some point, whether the sharpening or thru misuse. Check out my post on where to buy woodturning tools and equipment. So, my advice would be to start with a cheap set of tools and then buy the more expensive tools on a one by one basis, learning the ins and outs of that tool.

Or….

You could try building your own wood lathe tools.

Are you handy, do you have basic wood turning and woodworking skills, do you have some knowledge of steel and how to work with it?

Recently a set of tools has entered the market that looks like a standard wood lathe chisel or gouge, but in reality it simply has a carbide insert cutter screwed into the end of a length of steel. You can go to www.rockler.com and read some of the reviews of woodturners who purchased these carbide tipped tools already made …..they say they wish that they would have started out with a tool that had a carbide insert!

This guy left a review on Rockler for Full Size Carbide Turning Tool

I’m hooked
I don’t know that I will every purchase another "fixed blade” turning tool again. I wish I had tried these before I invested in my expensive sharpening system.

Who wants to spend time sharpening when there is wood to be turned ! buy one.

It’s been said these are great for newbies because they are unforgiving, you have to beat on the thing to destroy it. These tools look just like a standard gouge except the end accepts a square, round, or diamond shape carbide wood cutter screwed to the metal shaft. They stay sharp much longer than standard tools, they come in a variety of widths, they can be resharpened….or just purchase a new tip for 5 to 10 dollars.

Rockler has several styles and sizes of carbide turning tools, check out the video for Full Size Round Ergonomic Carbide Turning Tool Item # 48723

Rockler's full sized carbide insert woodturing tools

These actually look like fun and I’m thinking of creating a set for myself, if it works out good I might get set up for 20 to 30 custom carbide insert tools per month. You can check out the prices online, almost all run around $100 to $150 per tool. Remember, no sharpening. They last 7 times longer and they are newbie friendly.

So I thought I would get some materials and create some tools that make it easier to turn wood, easier to gouge out the interior of a bowl, cup or vase and would even get some of the pro’s to check them out.

So, if money is tight but you have a lathe and you want to start to understand the difference between cheap Chinese tools made with inferior steel and a bowl gouge that has a carbide insert cutter ……well, you can make one yourself. Or if I’m successful in my project, you might be able to get one from me. I’ll probably just start of with a couple of sets and sell them on ebay. Have you checked out ebay for Carbide Wood Lathe Tools?

When I was researching lathes, tools, jaws, chisels, gouges, and all the other necessary wood turning accessories it became overwhelming!

Don’t let that stop you. If you are brand new and money is tight check Harbor Freight’s wood lathe, if you have a few more bucks look at Laguna’s Revo 18|36 Wood Lathe or Nova’s ….even Jet makes a decent one.

Then you just have to do the research on what tools to use while turning a project. Most of the time we start with cheap stuff and end up being disappointed while swearing up and down because of catches and broken steel shafts. Building your own carbide tipped lathe tools will bring much satisfaction, fast and clean cutting ….not to worry about sharpening because you can just get a new carbide insert for 5 to 10 bucks.

Researching Carbide Insert
Woodturning Tools

Hope this info has been of help, I know I spent countless hours reading reviews, books and watching YouTube videos just to tungsten carbide inserts try and find out what the best way to get started would be. For me the order goes like this:

1.start with a cheap lathe
2.need faceplate or chuck for securing wood blank to the lathe
3.get a cheap set of gouges and chisels if you’ve never turned wood before.
4.watch some how to videos on YouTube to get you started.
5.those cheap tools will dull out fast, so you will need a sharpening system (try Oneway Wolverine Grinding Jig), invest in a good one because it will work on expensive as well as cheap stuff…… but you can practice your grinds on the cheap stuff until you get it right.

I started all this because I wanted to talk about making your own carbide tipped lathe tools, and as usual I get excited and go down the first rabbit trail I come to…..I apologize Surface Milling Inserts for that!

By the end of this week I should have all my materials needed to make a gouge with a:
1.circulate carbide cutter
-2 cutter sizes, 1/2 and 5/8 inch with a 30 degree angle of cutting

2.steel rod for all tools mentioned, I think I got:
-(1) 4′ piece of 5/8 steel
-(1) 4′ piece of 1/2″ steel
-(1) 4′ piece of 3/8″ steel

3. carbide insert cutters
-10 pcs 15mm square cutters
-10 pcs 14mm square cutters
-10 pcs 12mm square cutters
-10 pcs 5/8″ circle cutters
-10 pcs 1/2″ circle cutters

I won’t start until I get all the materials and caught up on a few projects, when I do, I’ll post a video and if they turn out pretty good ….put them up for sale maybe eBay although I just might set up a full eCommerce store for wood turning tools and jigs.

I’m not metal guy, I can design/draw and build any house, commercial building/ but I never learned about how to work with metal for projects we are discussing. So, this is all new to me. Wish I had a small metal lathe, but then again, I’d have to spend more time learning how the thing works.

Although I still draw a few plans, I mostly design and build websites for local marketers, people with brick and mortar stores who want an online presence. Consequently I spend probably 50% of my time each month learning what is new with design, social marketing, email marketing, online marketing apps and the list goes on because it is always changing.

I love messing around with my lathe and wood turning projects because I can focus on one thing, learn a new trade and enjoy the peaceful time it takes. I’m always learning and hope to continue my different quests until the end….live life and love it fully!

I will start a whole category in this blog on how to save money by making your own tools and jigs. I sincerely hope you find it helpful and hit the like buttons or whatever is the button of the day ….really, if you could just share an interesting post with your followers I would appreciate it.

I ran into this guy a while back, his YouTube channel is "your home workshop", a young guy (by my standards) just sharing on how he decided to create a few wood turning tools on his own. It really inspired me since I don’t work that much with metal/steel, this guy whipped up a handful of turning tools in no time.

Check out his video on: How to Make Your Own Carbide Tipped Lathe Tools …click on the image!

Make your own carbide wood turning tools


The Cemented Carbide Blog: common turning Inserts

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April 16, 2024

Turning Machines for Threading Applications in the Oil and Gas Industry

Emag’s USC turning machines are designed for pipe thread applications in the oil and gas industries. The series enables facing, chamfering and thread-cutting processes to be completed on one machine. The turning machines are available in a variety of sizes for complete machining tube process inserts of pipes with external and internal threads, as well as proprietary threads. The machines can load and unload components in 12 to 20 sec., depending on pipe size and thread type, the company says.

A frequency-controlled AC asynchronous motor on the main drive enables simultaneous machining of both pipe ends. The pipes are clamped in front and rear chucks that can be actuated pneumatically, hydraulically or mechanically, depending on workpiece requirements. Pipe ends are stabilized during the machining process by inserting vibration-reducing mandrels for increased precision. The maximum DCMT Insert pipe diameter ranges from 2 3/8" to 20", depending on the machine used.

Two compound slides with four-position, table-type turrets accommodate various tooling systems. Quick-change toolholders hold tools for internal and external turning operations. The machine base is constructed of Mineralit polymer concrete for stability and vibration resistance. Preloaded linear guideways and clamping systems provide increased rigidity and improved damping. All workholding, centering and automation equipment is configured to suit individual requirements.


The Cemented Carbide Blog: carbide insert blade

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April 10, 2024

What is knurling

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April 08, 2024

Arno Werkzeuge Appoints President of Arno USA

Arno Werkzeuge has announced the appointment of Martin Gardner as President of Arno USA (Schaumburg, Illinois). He will be responsible for managing all U.S. operations including product line management, sales, business development and marketing for the North American-based company. He will also develop and manage the channel, agent representation and distribution of Arno cutting tool products for machine shop/metalworking customers in Mexico.

Arno Werkzeuge is a Germany-based manufacturer of high-precision cutting tools, rod peeling inserts positive- and negative-style inserts, double-sided RCMX Insert inserts, and other tooling systems.

Beginning his career as an apprentice at a machine shop in England, Mr. Gardner has over 30 years of industry experience with machine tool and cutting tools companies, including Mazak, Stellram and Kennametal. Most recently, he has worked in business development for Arno USA. 


The Cemented Carbide Blog: SNMG Insert

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April 02, 2024

Backworking Holders Designed to Reduce Setup Time_2

The iSwiss Corporation launches its latest insert system, the Height Adjustable Backworking Holder X Type. The Height Adjustable Backworking Holder X Type offers precise Milling inserts coolant delivery to the cutting area up to 130 bars (1885 psi). It has been redesigned to point the coolant flow directly to the tip of the tool, which is designed to aid in evacuating the heat from the cutting area and breaking the chips. The system is built more rigidly to eliminate vibrations (up to 80%), which is said to help increase tool life and to achieve better surface finish. These holders are intended for Star, Citizen, Tornos, Mazak, Tsugami, Hanwha, Traub and Manurhin machines.

The Height Adjustable Backworking Holder X Type has interchangeable heads for turning, grooving, threading, drilling, reaming and boring operations using the same base shank, which helps reduce set up time. The adjustable holders are suitable for machines with no Y-axis on the sub side, allowing users to Surface Milling Inserts physically adjust the head center line to the subspindle position, which is meant to eliminate issues with machine alignment. Machines with Y-axis for backworking can also use these holders as modular tool holders and utilize all variety of ISO standard tool geometries and solutions of top tooling manufacturers.

A supplier of high-quality tooling and workholding, iSwiss Corporation provides workpiece and tool clamping, holders for cutting tools, reduction sleeves and boring bar sleeves, insert systems, spindle attachments, live tool holders, coolant delivery systems, as well as CoolSpeed mini systems, Automated parts carousel and MiJet cleaning equipment.


The Cemented Carbide Blog: TNGG Insert

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March 27, 2024

Types of Stainless Steel Wires and Their Uses

The type of wires that are used for a particular application can differ depending on the type of material they are made from. This is especially true for stainless steel wires. They can be classified into four different types. These include duplex, martensitic, welded wire mesh, and precipitation hardening.

Duplex stainless steel wire has many uses. Its uses include electrical and industrial machinery, structural components, transportation and storage containers, and other mechanical equipment.

Duplex stainless steel wire is produced from a combination of ferritic and austenitic alloys. These alloys provide better corrosion resistance than the common grades of stainless steel.

The duplex steels are also strong and durable. They can be used in many industries such as oil and gas, water management, chemical processing, and transportation. In addition, they have good fatigue strength and stress corrosion cracking resistance.

Duplex 2205 is a common duplex grade, which is a two-phase alloy of Ferritic/Austenitic. This duplex grade is also known as Conifer 2205 LCN.

Due to its high resistance to stress corrosion, it is a great choice in corrosion-prone environments. However, duplex stainless steel is susceptible to stress corrosion cracking, which can occur when it is subjected to tensile stress.

Both Duplex 2205 and Duplex 2507 are commonly used. However, they are not the only types of duplex stainless steel. There are several hyper duplex grades, which offer greater strength and corrosion resistance.

Precipitation hardening

Precipitation hardening is a process that uses temperature control and time to form a stronger alloy. In general, precipitation-hardened alloys combine high strengths, excellent corrosion resistance, and high fatigue resistance.

Stainless steel wires and other metals can be strengthened by the process. Particles of aluminum, nickel, and molybdenum are introduced into the alloy's matrix. These fine particles prevent defects from forming in the structure of the alloy. They can also increase the tensile strength of the metal.

The process can be used to strengthen various types of metals, including titanium. Its strength depends on the particle size and the degree of coherency. This is due to the difference in atomic volume between the particles. There are three primary types of precipitation-hardening alloys.

A286 is a typical example of an austenitic precipitation-hardening alloy. It is a good choice for applications requiring high strength, corrosion resistance, and durability.

X750 is a specialty alloy produced by Central Wire. It is oxidation resistant and has a heat tolerance of up to 1300 degrees Fahrenheit. It is a precipitation-hardened steel that is available in annealed and tempered conditions.

Martensitic

Martensitic stainless steel wires and their uses are growing in the market as the demand for lightweight structures is increasing. These steels offer high strength and corrosion resistance. They can be used for a variety of applications, including stainless steel cutting tools, springs, and non-return valve components.

The alloys are made from a basic iron-chromium-carbon SNMG Insert system and are further enhanced by various alloying elements. This process improves the high-temperature properties. There are several types of martensitic grades, ranging from chromium and nitrogen-free to those containing nickel, niobium, and titanium.

A type of precipitation-hardenable steel, these alloys can be forged from cold-worked and heat-treated materials. They are characterized by a relatively low cost, good weldability, and corrosion-resistant properties. In addition to their excellent ductility, these steels are resistant to stress corrosion cracking.

In general, these alloys are suitable for air-quench hardening cycles, but they are susceptible to cracking when they are welded with matching filler metals. Therefore, it is recommended to perform welding operations with great care.

Carbide Drilling InsertsWelded wire mesh

A welded stainless steel wire mesh is a type of mesh that is made from wires that have been welded together. It is used for several purposes. It can be used in the construction industry, agriculture, and for other commercial and industrial applications. This mesh is resistant to corrosion, so it will last for a long time.

Welded wire mesh is more durable than woven mesh. It is also easier to clean. It is light in weight and has a smooth surface. However, it is not very easy to remove.

There are two types of welded wire, which are twill and plain weave. Twill is used for applications that need flexibility. Plain weave is used for applications that need a pattern. Both meshes are available in a wide range of sizes. They are available in a variety of materials, as well.

Stainless steel welded mesh is strong and has a uniform look. It has strong welded points and physical welded intersections. The material is durable and can withstand harsh chemicals.

The finest option if you're seeking for high-quality wire mesh that can be used in a wide range of applications is 904L stainless steel wires. These low carbon, high alloy, and unstabilized austenitic steel wires have a high level of resistance to various acids and chlorides. Furthermore, it is extremely resilient to stress corrosion cracking.

There are many factors to think about while choosing a wire mesh. The strength and durability of the wires will first be determined by the fabricator's manufacturing procedure. Another crucial element is the wires' weaving patterns. A multi-heddle weaving pattern is suitable for precise filtration.


The Cemented Carbide Blog: grooving Insert

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Types of Stainless Steel Wires and Their Uses

The type of wires that are used for a particular application can differ depending on the type of material they are made from. This is especially true for stainless steel wires. They can be classified into four different types. These include duplex, martensitic, welded wire mesh, and precipitation hardening.

Duplex stainless steel wire has many uses. Its uses include electrical and industrial machinery, structural components, transportation and storage containers, and other mechanical equipment.

Duplex stainless steel wire is produced from a combination of ferritic and austenitic alloys. These alloys provide better corrosion resistance than the common grades of stainless steel.

The duplex steels are also strong and durable. They can be used in many industries such as oil and gas, water management, chemical processing, and transportation. In addition, they have good fatigue strength and stress corrosion cracking resistance.

Duplex 2205 is a common duplex grade, which is a two-phase alloy of Ferritic/Austenitic. This duplex grade is also known as Conifer 2205 LCN.

Due to its high resistance to stress corrosion, it is a great choice in corrosion-prone environments. However, duplex stainless steel is susceptible to stress corrosion cracking, which can occur when it is subjected to tensile stress.

Both Duplex 2205 and Duplex 2507 are commonly used. However, they are not the only types of duplex stainless steel. There are several hyper duplex grades, which offer greater strength and corrosion resistance.

Precipitation hardening

Precipitation hardening is a process that uses temperature control and time to form a stronger alloy. In general, precipitation-hardened alloys combine high strengths, excellent corrosion resistance, and high fatigue resistance.

Stainless steel wires and other metals can be strengthened by the process. Particles of aluminum, nickel, and molybdenum are introduced into the alloy's matrix. These fine particles prevent defects from forming in the structure of the alloy. They can also increase the tensile strength of the metal.

The process can be used to strengthen various types of metals, including titanium. Its strength depends on the particle size and the degree of coherency. This is due to the difference in atomic volume between the particles. There are three primary types of precipitation-hardening alloys.

A286 is a typical example of an austenitic precipitation-hardening alloy. It is a good choice for applications requiring high strength, corrosion resistance, and durability.

X750 is a specialty alloy produced by Central Wire. It is oxidation resistant and has a heat tolerance of up to 1300 degrees Fahrenheit. It is a precipitation-hardened steel that is available in annealed and tempered conditions.

Martensitic

Martensitic stainless steel wires and their uses are growing in the market as the demand for lightweight structures is increasing. These steels offer high strength and corrosion resistance. They can be used for a variety of applications, including stainless steel cutting tools, springs, and non-return valve components.

The alloys are made from a basic iron-chromium-carbon SNMG Insert system and are further enhanced by various alloying elements. This process improves the high-temperature properties. There are several types of martensitic grades, ranging from chromium and nitrogen-free to those containing nickel, niobium, and titanium.

A type of precipitation-hardenable steel, these alloys can be forged from cold-worked and heat-treated materials. They are characterized by a relatively low cost, good weldability, and corrosion-resistant properties. In addition to their excellent ductility, these steels are resistant to stress corrosion cracking.

In general, these alloys are suitable for air-quench hardening cycles, but they are susceptible to cracking when they are welded with matching filler metals. Therefore, it is recommended to perform welding operations with great care.

Carbide Drilling InsertsWelded wire mesh

A welded stainless steel wire mesh is a type of mesh that is made from wires that have been welded together. It is used for several purposes. It can be used in the construction industry, agriculture, and for other commercial and industrial applications. This mesh is resistant to corrosion, so it will last for a long time.

Welded wire mesh is more durable than woven mesh. It is also easier to clean. It is light in weight and has a smooth surface. However, it is not very easy to remove.

There are two types of welded wire, which are twill and plain weave. Twill is used for applications that need flexibility. Plain weave is used for applications that need a pattern. Both meshes are available in a wide range of sizes. They are available in a variety of materials, as well.

Stainless steel welded mesh is strong and has a uniform look. It has strong welded points and physical welded intersections. The material is durable and can withstand harsh chemicals.

The finest option if you're seeking for high-quality wire mesh that can be used in a wide range of applications is 904L stainless steel wires. These low carbon, high alloy, and unstabilized austenitic steel wires have a high level of resistance to various acids and chlorides. Furthermore, it is extremely resilient to stress corrosion cracking.

There are many factors to think about while choosing a wire mesh. The strength and durability of the wires will first be determined by the fabricator's manufacturing procedure. Another crucial element is the wires' weaving patterns. A multi-heddle weaving pattern is suitable for precise filtration.


The Cemented Carbide Blog: grooving Insert

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March 22, 2024

What Is An Air Cooled Screw Chiller & How Does It Work?

Air Cooled Screw Chiller is a closed refrigerating system used for cooling as well as dehumidifying the air of the surrounding. Working on the very basic principles of evaporation and condensation, Air Cooled Chillers are extensively being used in both commercials as well as Industrial setups. These Air cooled Screw chillers are not only highly energy efficient but also available in various designs and models, which gives optimum choice to the consumers to opt for the best suited Air Cooled Chillers for there respective professional set up. From the most popular Hotels, Restaurants, Corporate Offices, Manufacturing plants, huge construction site, any kind of Corporate or Sporting events, these highly efficient, compact and user-friendly AC Cooled Chillers are being used. They are high in demand and are advantageous for any infrastructure.

Structure:

A unit of the closed system of Air Cooled Screw Chiller consists of a device called evaporator. Evaporator has various tubes which surround and covers the central chamber. These tubes are responsible to surround the material meant to be cooled by the chiller. This central chamber is then connected to the compressor, the most important element of the overall cooling function. Then this compressor (Screw Compressor) connects to the condenser which is then connected to the evaporator. This is the basic element and structure of an Air Cooled Screw Chiller unit.

Types of Air Cooler Screw Chillers:

There are basically two types of Air Cooler Screw Chillers:

Stationary Air Cooled Chillers: These Air Cooled Chillers as the name suggests are used by the units where heat is not an issue. Mostly all the big industries ex: Hotel industry, manufacturing plants etc., use this kind of chillers.

Portable Air Cooled Chillers: These portable Air Cooled Chillers are good as stationary ones with an additional benefit of being able to easily move from place to other.

How does an Air Cooler Screw Chiller operate?

An Air Cooled Screw Chiller primarily functions by way of flowing a refrigerant over an evaporated bundle of tubes. The process initiate from the evaporator, CCMT Insert which contains the liquid refrigerant. This refrigerant radiates the cold out to the surrounding with the help of the tubes which are filled with water. The water is then chilled and pumped with the help of a circuit. At the same time, the chiller is cooled by way of absorbing heat from other items. Now, when the water reaches enough high temperature, it starts radiating the heat back to the refrigerant in the evaporator, resulting in vapours. This vapour is then made to pass through the compressor with the help of a pipe. In this case, it is Rotary Screw Compressor, a type of gas compressor which works on the basis of the Rotary Positive Displacement Mechanism. This is the most modern and safest method of compression fondly used these days. The compressor puts the vapour under high pressure and heat in a small space. At this VBMT Insert stage, the vapours have turned into the extremely heated vaporized refrigerant, which is then pumped through the condenser. The condenser is a system of tubes where the vapour gives off the heat into the surrounding air and then turns back into liquid. The refrigerant passes through an expansion device, it lowers its temperature and to complete the cycle the liquid again goes back into the evaporator to repeat the chilling process.

This kind of Air Cooled Chillers is predominantly used in commercial and industrial set ups. They have also become extremely popular amongst various professional settings. The big corporate houses, they have there own Air conditioning units. In order to cater the needs and meet the market demands various industrial air-cooled chiller manufacturers have emerged. All big names of the Air Conditioning companies like Voltas, LG, Carrier etc have taken a step ahead and have started there own manufacturing unit of Air Cooled Chillers as well as AC cooling coils also known as Heat Exchange Coils. Catering to the demands of their clients and giving them the desired services, these manufacturers need to be updated about every new invention and its utility in their sphere of specialization.


The Cemented Carbide Blog: deep hole drilling Inserts

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March 15, 2024

10 Gotta Know Tips For Embroidery Machine Maintenance

The art of embroidery designs is lovely and touching. But, have you ever ever wondered what is going on in the back of the scenes. It is the embroidery fast feed milling inserts device and software that plays the magic role.

In this article, we will speak about the important pointers for embroidery system maintenance you must be aware of to keep away from any inconsistency inside the embroidery digitizing system.

What Is Embroidery Machine?

An embroidery gadget is a sewing gadget this is used to create creative designs and patterns on exceptional fabrics and textiles.

Embroidery Machine Process

Machine embroidery is the procedure in which we make designs that may be print on exclusive fabrics. In the only of terms, the method includes making stitches the usage of the needle to make special designs. We use these designs in marketing, branding, advertising, and other commercial fields.

There are many reasons to buy an embroidery digitizing system. One major gain is the gadget's compatibility. You can keep it in a corner of the room and start your embroidery business.

But with all of the luxuries and comfort, it is critical to get your gadget as much as date. This approach you have to deal with the upkeep of your sewing system. Once you have the machine on the premises, it turns into quintessential to realize how to function it, troubleshoot, and a way to keep it strolling smoothly.

Here are ten essential suggestions and tricks for embroidery device protection.

Educate Yourself With The Machine

It is important to learn the way the digitizing embroidery system works. You want to teach yourself with every and each part of it. You also want to know the simple troubleshooting to solve not unusual errors. Every system may also fluctuate in features. However, the basics continue to be the same.

Clean It. Cover It

It is high-quality to maintain your machine easy and cover it when no longer in use. This treatment is universal. Machines call for care and safety. Covering the system prevent it from dust and scratches. The embroidery device has sensitive parts. A little mishandling or a scratch can make topics worse.

Use The Exact Needle Base

You need to apply the right sort of needle base. It is vital if you need to have exceptional stitches. The embroidery needle need to be according to the material type. The thin cloth desires a skinny needle and a thick cloth needle a thick needle.

Always Use The Right Bobbin

For a super stitch, you need to choose the right bobbin for the system embroidery. In the end, all we want is the design this is smooth. A broken bobbin will be a hindrance for making best stitches.

Use Right And Simple Colours

Using the right combination of color for the embroidery thread is always beneficial. It will assist you to have a right thread arrangement. It additionally saves some time as you re-threading will cost plenty of time.

Examine The Machine

If the embroidery machine unexpectedly stops working, it is higher to take a pause and test thoroughly. The errors aren't always in the system. The troubles now and again lie inside the system. Maybe, there's a thread smash or a hassle with the bobbin case. So, check it firmly.

Oil Your Machine At Regular Basis

Every device wishes oiling and carrier at everyday intervals. Same is going for the embroidery system. It is vital to oil your system as it may get corroded or rusted. Moreover, it facilitates in stopping thread breaks.

Unplug It When Not In Use

Have you ever saved the iron press plugged in after the usage of it? Probably now not. Same goes with all the machines along with the digitizing embroidery gadget. Unplug your system whilst you aren't the usage of it. It can cause troubles and can damage your system.

Remove The Needle When Needed

Needles are the backbone for the embroidery stitches. You need to alternate the needle each couple of hours. There can be a mild difference within the timeframe between the home and business use of the machine. A poor needle or a unethical needle is useless as you'll get poor stitches.

Speak With Your Machine

To have a prolonged lifestyles on your embroidery device, you need to listen and speak to it. It is impractical to put money into a product which you don't love. If you adore digitizing, familiarize WCMT Insert yourself with the language of your gadget. Only then, you may be capable of do the right upkeep of your gadget.

Bottom Line

Machine embroidery is a simple method. Yet, it requires delicacy and professional hands. From choosing the right first-rate of the thread to the usage of the proper bobbin case, each element needs attention to details. Whether you a novice or an professional quilter, the above-referred to recommendations and hints will actually assist you inside the embroidery journey.

If you continue to caught or need assist, in any case, sense loose to take assist from us. We have years of experience in embroidery digitizing field. Get the first-rate recommendation from expert digitizers.


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March 12, 2024

Polypropylene Is A Cost Saving Packaging Option For Industries

With the increasing presence of polyethylene all over the planet, people and responsible authorities are taking steps to curb the use of plastic and other non-degradable materials. People are encouraged to use a material that is either biodegradable or could be recycled. And in this race, polypropylene emerged as a hero. The material has all the characteristics that not only make it one of the most sturdy, durable, flexible but also environment-friendly and cost-effective options. The PP woven fabric is one of the turning inserts for aluminum best choices for industries if they want to cut waste management costs.

Our land, oceans and forests are full of used and thrown plastics. It is creating a massive hazard to the environment as well as human health. Packaging bags contribute a decent percentage of the cause of pollution. The non-degradable or recyclable packaging bags or other material become a waste for users. They are left with no other option than throwing it as garbage. It is then left on garbage piles to decompose which takes years. Sometimes thrown in oceans, rivers, sea, etc. that pollute these sources.

Polypropylene is a safe replacement for such harmful packaging. Know what all characteristics of polypropylene woven bags make it an enviro-friendly option. And how it helps industries saving costs.

It Requires Carbide Insert for Cast Iron Minimum Natural Resource For Manufacturing - Polypropylene derives from a thermoplastic polymer, a chemical product. It doesn't require a natural resource, unlike the other environment-friendly material. No natural source like water, the forest is exploited for its manufacturing.

Generate Less Waste During Production - Waste management is now an added responsibility of manufacturers. Therefore, they look for packaging material that produces less waste during manufacturing. Polypropylene is the same kind of material. The polypropylene material is cut into fine strips, then woven to make PP woven fabric roll. It is then cut and transformed into diverse sizes of bags and sacks.

During the process, minimum waste generates. Moreover, all waste produced is again processed to make something useful. Gussets, liners, laminations are added later to customize bags according to the requirement of industries.

It Is Widely Recycled - Polypropylene properties make polypropylene sack/bag high resistance to fatigue, freezing, heat and impact. It is one of the most durable materials, and therefore, the second most popular packaging material.

Another interesting aspect of pp bags is that it can be recycled to make anything. First of all, because of its strength and durability, it is reusable. And when a bag deforms of shape after prolonged use, it can be recycled to produce other useful goods. Most of the pp woven bags suppliers or makers use this method to reduce waste.

They Are Biodegradable - Indeed, all material manufactured did not read to the recycling phase. Some are thrown carelessly by people in the open. The best part of polypropylene material is that it is biodegradable. It degrades and mixes in the soil after a few days of exposure to the Sun. Polypropylene is sensitive to UV rays. The UV rays of Sun degrade this material completely. Therefore, it causes no harm to nature, even if left untreated. For woven bags manufacturer, it is a less expensive way of treating the waste.

Emits No Toxic Gas When Burned - All the polypropylene bags manufactured and supplied doesn't become part of recycling always. The processing of the same takes place in different ways. The burning of waste is also a method that industries and individuals follow. The burning of polyethylene attracts fine in most countries because of the toxic gas it produces. But the same does not apply to polypropylene. It doesn't emit harmful gases that are toxic to nature and humans. Instead, it is burned to ash, which make the waste management process less expensive, time-taking and effort taking.

All these characteristics make polypropylene healthy and useful packaging material. And on top of all, this material is cheap as well.


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March 08, 2024

6 Reasons Why Your Business Needs A Custom LED Menu Board!

Amazing and alluring commercial digital menu boards signs captivates more attention and leave a momentous impression. To highlight store brands or advertise new products, then there are numerous ways to opt when it comes to lighted engaging menu boards. The plus point by the led menu board manufacturers is that you can also experiment by mixing daily offers with informative images, contents, videos with bright lighted signs by adding, modifying, & deleting the contents.

More About LED Menu Boards:

The actual target to create eye-catching menu boards that can successfully attract the essence of your store brand and help you in enhancing your business and sales. There bright and colorful information and images based menu boards will boost the brand exposure and it will be your secret weapon to capture new potential customers.

Investing in lighting menu boards is a great investment, as you can use it for showcasing new products, attractive deals with huge discounts without any manpower digitally around the shop outdoor and streets.

Recently, most of the business owners don't matter from which industry they are, have noticed the great advantages after purchasing cost-effective lighted displays from led menu board suppliers.

6 Reasons Why Your Business Needs A LED Menu Board:

Are you interested to know what a lighted menu boards display can do for your business progress? Then read below points for more clarification.

1.Can be Visible Far Greater With LED: Led menu boards can be used by any business for services promotion and to share information with customers. While driving or passing through a street or shop over the town, lighted led boards can easily get noticed by any person.

2. Increase More Sales: Today, the competition in the markets have been increased. So, it makes your position in the business, led menu boards are the Surface Milling Inserts best alternative. It will let you attract new customers along with more product sales.

3.Cost-effective: People mostly avoid to busy led menu boards as they think it will be out of their budget. But it's not true, it's like a one-time investment!

4.Low Maintenance Charge: The best part of opting led menu boards is that you no need to spend money repeatedly to update product details like you do manually by using pamphlet, boards, and banners. It is easy to handle, looks classy and has less maintenance charge.

5. Easy To Add & Delete Informational Elements: You can add/modify/delete its details anytime as per your requirements and brand advertisement. Easy to add text, images, audio, and Video efficiently. You just need to log in an account through which it can be easily managed using the internet.

6.Low Electricity Power Consumption: turning inserts for aluminum If you are environment-friendly, then this is of your benefit. It consumes less power and can be used for a longer time with a clear conscience.

Conclusion:

Stop losing your valuable customers! Show off your brand and business so that people can revisit and buy your products during regular business hours! Add images, text, video, and audio of your huge sales to create magic, share photos of happy customers who enjoy your meals, offers, and other quality products, do promotion of special discounts in led menu boards. They'll definitely come back.


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March 05, 2024

What is Tungsten Carbide And Its Primary Uses_2

Tungsten carbide which is often called "carbide" is an important organic chemical compound containing equal amount of tungsten and carbon dioxide. In its most basic form, it is a light grey powder that can be pressed and formed into shapes for use Lathe Inserts in industrial machinery, tools, abrasives, and jewelries.

Carbide is known to be three times more rigid than steel and is much denser than steel or titanium. It is comparable with corundum or sapphire in hardness and can only be polished and finished with abrasives of superior hardness such silicon carbide, cubic boron nitride and diamond, in the form of powder, wheels and compounds.

In addition, carbide is an incredibly versatile material that comes in different types to give varying properties. Such varying characteristics are the main reason for its popularity in a wide range of applications and industries.

The Primary Uses of Carbide

There are a lot of metal compounds that are heavily used for various applications, but there are none that possess the properties of carbide. Indexable Inserts Carbide strap is one of the best candidates for recycling in its class - making the allow extremely important for all sorts of applications.

Industrial Alloys

It is certainly known that 17% of carbide usage comes from the creation specialized alloys and composite materials. It can be mixed with iron, nickel, silver and copper to create materials that are used in commercial construction application, electronics, industrial gear making and many more.

Mill Products

Over 10% of carbide are utilized exclusively for the manufacturer of mill products. These products vary in size and shape depending on the material they will be in contact with, but all are used in grinding and milling. Carbide is so hard and can be easily molded, which is why it is possible to create accessories for precise milling applications that will yield coarsely grinded material.

Jewelry

One of the newest applications of carbide that is gaining popularity every day is for making jewelry. Naturally, the hardness of it makes it an attractive alloy to utilized for crafting rings, pendants and other jewelry, but when cut and polished correctly, the material is stunningly beautiful.

Surgical Tools

The use of carbide in the medical industry offers another essential application for the material, simply because the tools that are made from it are being used to save lives. One of the most remarkable uses for carbide are surgical tools. The stems of these tools are typically made of stainless steel or titanium, while the blade or end is made of carbide.

There are many uses of tungsten carbide since it is an alloy with which it is easy to create tools with. It is flexible enough to be formed and polished, and durable enough to withstand heavy pressures or load.


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March 01, 2024

How to Use Concrete Walls For Portacabins?

There are several porta-cabin manufacturers who keep innovating day by day into producing creative and even more convenient portable rooms. These are also economic and have proved to be quite a great deal useful and effective to different groups of people.

Sun is everywhere you go. Solar energy is a renewable energy source that can always be utilized. Solar infrastructure in portacabins can help in powering of the utilities in the house. This includes heating water, powering the electronics in the house, and others. There are multiple other benefits of such a feature in the portable cabins.

There are different kinds of border designs and layouts that can suit the requirement and the vision of the customer. PEB structure is another aspect of an attractive boundary. The cost of PEB structure is quite reasonable as well which will result in the making of pretty designs and open up a lot of other options. PEB building manufacturer has a major role to be played in such scenarios.

Portable office cabins are not constructed in just one manner. There are some kinds that are first constructed and then moved to the desired location and there are some that have plain sheets or corrugated sheets. Other kinds such as modular homes or prefabricated cabins are built near the desired site and then moved to its respective location. Since the cabins have to be movable, it is essential that they are built in such a way that they are not too heavy.

Lightweight wall are a necessity in such cases. Apart from being lightweight, these walls are also helpful in maintaining the temperature of the cabin. Also, there may not be access to electricity everywhere the cabin has been set up. In such times, DCMT Insert solar panels on a light weight wall can prove to be quite useful. These solar structures will not only heat up the water for you but at the same time, these can help charge your phones and laptops and generate electricity for other purposes.

There are pre engineered portable cabins as well. These can be ready made designs or can be prefabricated closer to the desired location of the cabin. Pre engineering of cabins saves time and has several other benefits. It is not necessary that the design is final and cannot be customized for the customer. There are some modular homes that come with a manual and with options. The term modular homes is used because there are modules that are provided for the construction of the cabin.

There even are portable cabins for toilets. Such toilets are also important for the people Deep Hole Drilling Inserts who are working on site. There are different designs available for the same as well. Also, since these are temporary and don't take a lot of effort in putting it together, the toilet cabins are cheap as well.

The roofing of these pre engineered buildings is extremely crucial and should be taken care with utmost precision by the portacabin manufacturers. The making of the purlins and rafters must suit the structure of the cabin and should be able to provide protection and safe shelter under whatever climatic conditions and changes.


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February 27, 2024

Chromium Carbide Plating Robustness and Resistance_2

Since the Industrial Revolution, industrial engineering has been the target of inventions and further advancements. Nowadays, many businesses, most significantly the assembly industry, have incorporated into its operations the use of minerals such as tungsten, copper, and chromium. They shoulder milling cutters enable farther advancements by furthering the rate of a project's completion and improving the sturdiness of different production materials.

Chromium

Chromium is supremely respected for its firmness and level of resistance to corrosion. It's just one of the optimal architectural products, and is routinely used to buttress steel as well as avoid its staining. Chromium is at this time being employed to beef up the structure of dams, manufacturing facilities, and high-rise buildings. It's likewise being made use of to strengthen several other construction devices.

Industrial Progression

A lot of people usually hear "enhanced steel" spoken of along with innovations in manufacturing. What you quite likely do not have knowledge of is that steel can only be hardened when iron is correctly mixed with the Carbide Drilling Inserts ideal quantity of carbon, chromium, and other minerals-- depending on where and exactly how the steel will be employed. Take note of the following to view the types of chrome products in the assembly sector.

Tough Chrome. Hard chrome platingor industrial chrome plating is used to improve an element's resistance to deterioration, wear and tear, and friction. This product is tough and its grade of hardness ranges from 66 to 70 HRC (Rockwell Scale). Depending on the necessity, this type of chrome material can be additionally customized. For instance, if the chrome will be used in a factory, where corrosion is quickened by powerful chemical substances, then the material can be buttressed.

Cr Carbide Plate. A chromium carbide plateis additionally differentiated by its durability and rust resistance. Chromium carbide is quite often utilized to buttress the surface of metals or alloys such as steel. In fact, chromium carbide plates are most suitable for the formation of dams since they can be applied to establish sturdy water transits and tough dam walls.

A chromium carbide overlay plate can either be thickened or refined depending on where it's going to be placed. Thankfully, if you're having predicaments in finding out the correct kind of plate to utilize, there are wear innovation experts who can help you out. For more details concerning chromium, please visit ehow.com/info_8690632_description-chromium.html.


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February 20, 2024

The Benefits of Duplex Steel

The Benefits of Duplex Steel

There are many explanations as to why folks elect for stainless steel, because it's customizability. Unlike other metals, it does not rust or corrode. It is different from carbon steel due to the amount of chromium present. Duplex stainless steel can't be hardened by heat therapy. Duplex stainless steels are getting more common. It is a special type of steel that is used in corrosion resistant applications.

Understanding stainless steel is valuable to its successful application. It is made from chromium and iron. It is a versatile product that can be adapted to suit a wide range of applications. Stainless Steel Stainless steel differs from many other steel alloys since it doesn't corrode or rust. Duplex Stainless Steel Duplex stainless steel was created as an item that could improve upon a number of the technical weaknesses of the conventional austenitic and ferritic stainless steels which are available in the industry.

Most Noticeable Duplex Steel

Less heat transfer surface area is needed to carry out the very same duty. The valve seat is intended to be a closed structure, which may effectively stop the spring failure brought on by deposition and fouling. The relative place of the materials can change in different environments. A few other elements like titanium and nickel could be added to improve certain qualities of steel. The heat input has to be maintained at a minimal level, and the usage of pre or post heat has to be avoided.

Conclusion

The kind of duplex used usually is dependent upon the corrosive atmosphere. The usage of a high-quality material in manufacturing makes it increasingly durable. Each is appropriate for particular applications. All normal welding processes may be used.

When disassembled, the welded material might be torn and pitted, an effect that's referred to as galling. It's offered in an enormous selection, the wide variety VBMT Insert of product is based on various sizes or diameters with finishing. The product is produced by utilizing the high-grade steel. With it, the number of product is differentiated on the grounds of its types. The item is produced by offering good strength. The purchase price is competitive. The price per pound in comparison to other screw at the huge box stores is really really great.

The duplex fiber optic cable is needed for all types of applications, like workstations, fiber switches and servers, fiber modems and so forth. Venus wires has a group of experienced professionals ready to assist you with your queries. Venus wires, is among the largest stainless steel manufacturers of the usa.

For greatest corrosion resistance, it's suggested to use filler metals of equal or greater alloy content. Steel is principally Coated Inserts employed for construction purposes. Another kind of steel that you may use for welding is the duplex steel. At length, there's the Ferritic stainless steel that's the worst choice in the event of welding. Keep in mind, a number of the alloys offer high corrosive resistance. For that reason, it's crucial that you decide on the perfect alloy for the goal.

When it has to do with fasteners for short-term construction, Duplex Screws are simply the very best idea I've every seen. Furthermore, there's an easy-to-access vent valve in addition to the strainer body. Stainless steel sinks are extremely commonly used now days, not just with the very best and amazing price, but in addition with ductility and simplicity of cleaning is above and beyond that the majority of the Laboratory and Kitchen Sinks Offers. If you would like your kitchen a gleaming place of metals, stainless steel metal is the sole material that may make your kitchen shine. Due to its adaptability and sultry good looks, it's quite widely used in each domestic kitchen. A carbon steel knife is created from a combination of iron and carbon.

Solution annealing needs to be done at at least 1925F. If you're thinking about the steel fabrications, it is advisable to to perhaps consider the welding requirements later. After all, the steel fabrications are finished by utilizing different varieties of steel alloys. To put it differently, forgings are usually better for shackles. Our castings match even the most difficult product requirements.


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February 18, 2024

P6005 WKK45C point drill insert

In a news release issued Jan. 16, Walter USA LLC, Waukesha, Wis., unveiled its P6005-WKK45C point drill insert that reportedly brings new levels of performance and cost effectiveness to drilling cast materials (ISO K) as Carbide Inserts well as other materials. The P6005-WKK45C insert design features a new high-performance geometry for maximum productivity in cast iron materials, and 110° prismatic seat for minimal run-out and stable positioning. Chamfered corners are said to enhance stability in abrasive conditions, plus improve resistance to wear.

The P6005-WKK45C point drill insert also features a new high-performance coating developed for increasing wear resistance with cast materials. This thicker coating improves shock resistance and offers enhanced toughness due to its multi-layer structure, which provides alternate layers of hard wear, heat and abrasive resistance, according to Walter.

The inserts, which are color-coded for easy selection and wear detection, have shown tool life increases of up to 100 percent in APKT Insert field tests, as well as increased process reliability and improved machine utilization due to reduced tool change, according to the company.


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January 30, 2024

Platinum Tooling Appoints New Sales Manager

Platinum Tooling has appointed Frank Twomey as the company’s regional sales manager. In his new role, Twomey will oversee all activities in eighteen states located in the Northeast, Mid-Atlantic and Southeast regions of the U.S.

Twomey brings experience in the aerospace, medical, machine tool, cutting tool, metal and composite industries. His technical expertise includes programming CNC machines using Mastercam and Alphacam CAD/CAM software, and he is said to CCMT Insert be well versed in PLC programming. During his career, Frank studied and trained in lean manufacturing, value stream mapping, ISO processes/audits, OSHA compliance, cost reduction, facility/line set-up and operator training.

Twomey’s first job after graduating from Piedmont Technical Institute in 1991 was as a machinist at Ross Industries. He then took on the role of applications/service/quality Milling inserts engineer at Walter Grinders and SCM Group as an applications and service Engineer. Between working as an applications and service engineer, he became the CNC manager of Euro-Composites Corporation and later plant manager at MTEQ. In 2015, Twomey took on the role of district sales manager for OSG USA. Continuing his education in 2020, Twomey obtained numerous sales certifications.


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January 26, 2024

Support Blade Style Tooling Cuts Internal Face Grooves

Thinbit has expanded its Deepgroove line of Carbide Milling Inserts support blade-style tooling with tools  designed to cut internal face grooves with major diameters starting at 1.574" and depths of cut ranging to 1". The Deepgrove system uses modular cutting heads and clamps and can easily be reconfigured for different diameter ranges and insert sizes, the company says. Inserts are available in 2-, 3-, 4-, 5- and 6-mm sizes, with a variety of coating and corner radius options. Shanks are available as left- or right-hand orientation shoulder milling cutters in 20- and 25-mm or ¾" and 1” diameters. The round shanks also accept OD/parting and external face grooving heads. 


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App Connects Tool Presetter to Machine Control

Koma Precision’s Elbo Controlli tool presetter app is available turning inserts for aluminum through the Okuma App Store. The app is designed to increase cutting accuracies and Milling inserts shop efficiency. It enables users to easily measure a tool’s radius and length and then directly send the offsets to the Okuma OSP-P control to update the local tool offset table. Physical measurements can be completed with the tool offset number and wear values. Once a valid measure is received from the presetter, the program will either allow data to be sent to the controller or will cancel the operation.

The app requires an Okuma machining center equipped with an OSP-P300 controller, an Elbo Controlli presetter such as the Sethy Six running software version 2.4 or above, and a valid network connection.


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